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(ARCOM) for the AIA SECTION 08 11 13 - HOLLOW METAL DOORS AND FRAMES Revise this Section by deleting and inserting text to meet Project-specific requirements. This Section uses the term "Architect." Change this term to match that used to identify the design professional as defined in the General and Supplementary Conditions. Verify that Section titles referenced in this Section are correct for this Project's Specifications; Section titles may have changed. GENERAL RELATED DOCUMENTS Retain or delete this article in all Sections of Project Manual. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY Section includes hollow-metal work. Related Requirements: Retain subparagraphs below to cross-reference requirements Contractor might expect to find in this Section but are specified in other Sections. [Section 08 71 00 "Door Hardware"] for door hardware for hollow-metal doors. DEFINITIONS Retain "Minimum Thickness" Paragraph below to indicate that metal thicknesses specified are base-metal measurements and do not include metallic coatings or finishes. Thicknesses indicated in this Section are according to SDI A250.8 and NAAMM-HMMA 803, both of which use the same values. Minimum Thickness: Minimum thickness of base metal without coatings according to NAAMM-HMMA 803 or SDI A250.8. COORDINATION Coordinate anchorage installation for hollow-metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation. PREINSTALLATION MEETINGS Retain "Preinstallation Conference" Paragraph below if Work of this Section is extensive or complex enough to justify a conference. Preinstallation Conference: Conduct conference at [Project site] . If needed, insert list of conference participants not mentioned in Section 013100 "Project Management and Coordination." ACTION SUBMITTALS Product Data: For each type of product. Include construction details, material descriptions, core descriptions, [fire-resistance ratings,] [temperature-rise ratings,] and finishes. LEED Submittals (Projects authorized for LEED certification only): Product Data for Credit MR 4: For products having recycled content, documentation indicating percentages by weight of postconsumer and preconsumer recycled content. Include statement indicating cost for each product having recycled content. Retain "Shop Drawings" Paragraph below if applicable. SDI A250.8 indicates that manufacturer's published details can replace Shop Drawings for hollow-metal work unless otherwise specified. Shop Drawings: Include the following: Elevations of each door type. Details of doors, including vertical- and horizontal-edge details and metal thicknesses. Frame details for each frame type, including dimensioned profiles and metal thicknesses. Locations of reinforcement and preparations for hardware. Details of each different wall opening condition. Details of anchorages, joints, field splices, and connections. Details of accessories. Details of moldings, removable stops, and glazing. Details of conduit and preparations for power, signal, and control systems. Retain "Samples for Initial Selection" and "Samples for Verification" paragraphs for two-stage Samples. Samples for Initial Selection: For units with factory-applied color finishes. Samples for Verification: For each type of exposed finish required, prepared on Samples of not less than 3 by 5 inches (75 by 127 mm). Retain first subparagraph below if fabrication Sample is required. For "Doors" and "Frames" subparagraphs below, prepare Samples approximately [12 by 12 inches (305 by 305 mm)] [8 by 10 inches (203 by 254 mm)] to demonstrate compliance with requirements for quality of materials and construction: Doors: Show vertical-edge, top, and bottom construction; core construction; and hinge and other applied hardware reinforcement. Include separate section showing glazing if applicable. Frames: Show profile, corner joint, floor and wall anchors, and silencers. Include separate section showing fixed hollow-metal panels and glazing if applicable. Schedule: Provide a schedule of hollow-metal work prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. Coordinate with final Door Hardware Schedule. INFORMATIONAL SUBMITTALS Retain "Product Test Reports" Paragraph below for fire-rated assemblies. Product Test Reports: For each type of hollow-metal door and frame assembly, for tests performed by a qualified testing agency. Retain "Oversize Construction Certification" Paragraph below for oversized fire-rated assemblies. Oversize Construction Certification: For assemblies required to be fire rated and exceeding limitations of labeled assemblies. DELIVERY, STORAGE, AND HANDLING Deliver hollow-metal work palletized, packaged, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic. Provide additional protection to prevent damage to factory-finished units. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions. Store hollow-metal work vertically under cover at Project site with head up. Place on minimum 4-inch- (102-mm-) high wood blocking. Provide minimum 1/4-inch (6-mm) space between each stacked door to permit air circulation. PRODUCTS MANUFACTURERS HYPERLINK "http://www.specagent.com/LookUp/?ulid=5745&mf=04&src=wd"Manufacturers: Subject to compliance with requirements, [provide products by the following] [provide products by one of the following] [available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following]: HYPERLINK "http://www.specagent.com/LookUp/?uid=123456827229&mf=04&src=wd"Ceco Door Products; an Assa Abloy Group company. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456827258&mf=04&src=wd"Republic Doors and Frames. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456827262&mf=04&src=wd"Steelcraft; an Ingersoll-Rand company. above finish floor with a [45] [90]-degree angle cut, and close open end of stop with steel sheet closure. Cover opening in extension of frame with welded-steel filler plate, with welds ground smooth and flush with frame. Fabricate concealed stiffeners and edge channels from either cold- or hot-rolled steel sheet. Hardware Preparation: Factory prepare hollow-metal work to receive templated mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to SDI A250.6, the Door Hardware Schedule, and templates. Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. Comply with applicable requirements in SDI A250.6 and BHMA A156.115 for preparation of hollow-metal work for hardware. Stops and Moldings: Provide stops and moldings around glazed lites and louvers where indicated. Form corners of stops and moldings with [butted] [or] [mitered] hairline joints. Single Glazed Lites: Provide fixed stops and moldings welded on secure side of hollow-metal work. Multiple Glazed Lites: Provide fixed and removable stops and moldings so that each glazed lite is capable of being removed independently. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames. Provide loose stops and moldings on inside of hollow-metal work. Coordinate rabbet width between fixed and removable stops with glazing and installation types indicated. STEEL FINISHES Retain "Prime Finish" or "Factory Finish" Paragraph below. Prime Finish: Clean, pretreat, and apply manufacturer's standard primer. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer complying with SDI A250.10; recommended by primer manufacturer for substrate; compatible with substrate and field-applied coatings despite prolonged exposure. Verify availability of finishes in "Factory Finish" Paragraph below with manufacturer; not all manufacturers provide factory finishes. Factory Finish: Clean, pretreat, and apply manufacturer's standard two-coat, baked-on finish consisting of prime coat and thermosetting topcoat, complying with SDI A250.3. Retain "Color and Gloss" Subparagraph below for factory finish. Color and Gloss: [As indicated by manufacturer's designations] [Match Architect's sample] [As selected by Architect from manufacturer's full range] . ACCESSORIES Retain "Louvers" Paragraph below for door louvers. Revise to include other types such as pierced louvers, adjustable louvers, air grilles, and galvanized exterior louvers with insect screens. Louvers: Provide louvers for interior doors, where indicated, which comply with SDI 111C, with blades or baffles formed of 0.020-inch- (0.5-mm-) thick, cold-rolled steel sheet set into 0.032-inch- (0.8-mm-) thick steel frame. Retain louver types required from "Sightproof Louver," "Lightproof Louver," and "Fire-Rated Automatic Louvers" subparagraphs below or delete all three. See Evaluations for discussion of free area of louvers. Sightproof Louver: Stationary louvers constructed with inverted-V or inverted-Y blades. Lightproof Louver: Stationary louvers constructed with baffles to prevent light from passing from one side to the other. See Evaluations for discussion of fire-rated louvers. Fire-Rated Automatic Louvers: Louvers constructed with movable blades closed by actuating fusible link, and listed and labeled for use in fire-rated door assemblies of type and fire-resistance rating indicated by same qualified testing and inspecting agency that established fire-resistance rating of door assembly. Mullions and Transom Bars: Join to adjacent members by welding or rigid mechanical anchors. Grout Guards: Formed from same material as frames, not less than 0.016 inch (0.4 mm) thick. EXECUTION EXAMINATION Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. Examine roughing-in for embedded and built-in anchors to verify actual locations before frame installation. Retain first paragraph below if required. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work. Proceed with installation only after unsatisfactory conditions have been corrected. PREPARATION Retain first paragraph below for installation of welded frames. Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding, filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed faces. Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. INSTALLATION General: Install hollow-metal work plumb, rigid, properly aligned, and securely fastened in place. Comply with Drawings and manufacturer's written instructions. Hollow-Metal Frames: Install hollow-metal frames of size and profile indicated. Comply with SDI A250.11 or NAAMM-HMMA 840 as required by standards specified. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged. Retain any of first seven subparagraphs below to suit Project. At fire-rated openings, install frames according to NFPA 80. Where frames are fabricated in sections because of shipping or handling limitations, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces. Install frames with removable stops located on secure side of opening. Install door silencers in frames before grouting. Remove temporary braces necessary for installation only after frames have been properly set and secured. Check plumb, square, and twist of frames as walls are constructed. Shim as necessary to comply with installation tolerances. Field apply bituminous coating to backs of frames that will be filled with grout containing antifreezing agents. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor, and secure with postinstalled expansion anchors. Retain first subparagraph below if permitted. Floor anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if so indicated and approved on Shop Drawings. Metal-Stud Partitions: Solidly pack mineral-fiber insulation inside frames. Masonry Walls: Coordinate installation of frames to allow for solidly filling space between frames and masonry with grout. Concrete Walls: Solidly fill space between frames and concrete with mineral-fiber insulation. In-Place Concrete or Masonry Construction: Secure frames in place with postinstalled expansion anchors. Countersink anchors, and fill and make smooth, flush, and invisible on exposed faces. In-Place Metal or Wood-Stud Partitions: Secure slip-on drywall frames in place according to manufacturer's written instructions. Installation Tolerances: Adjust hollow-metal door frames for squareness, alignment, twist, and plumb to the following tolerances: Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall. Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs at floor. Hollow-Metal Doors: Fit hollow-metal doors accurately in frames, within clearances specified below. Shim as necessary. Non-Fire-Rated Steel Doors: Revise clearances in "Between Door and Frame Jambs and Head," "Between Edges of Pairs of Doors," "At Bottom of Door," and "Between Door Face and Stop" subparagraphs below to suit Project. Clearances indicated are based on SDI requirements; revise if required for HMMA products. Between Door and Frame Jambs and Head: 1/8 inch (3.2 mm) plus or minus 1/32 inch (0.8 mm). Between Edges of Pairs of Doors: 1/8 inch (3.2 mm) to 1/4 inch (6.3 mm) plus or minus 1/32 inch (0.8 mm). At Bottom of Door: [3/4 inch (19.1 mm)] [5/8 inch (15.8 mm)] plus or minus 1/32 inch (0.8 mm). Between Door Face and Stop: 1/16 inch (1.6 mm) to 1/8 inch (3.2 mm) plus or minus 1/32 inch (0.8 mm). Retain "Fire-Rated Doors" and "Smoke-Control Doors" subparagraphs below if required. Fire-Rated Doors: Install doors with clearances according to NFPA 80. Smoke-Control Doors: Install doors and gaskets according to NFPA 105. Glazing: Comply with installation requirements in Section 08 80 00 "Glazing" and with hollow-metal manufacturer's written instructions. Secure stops with countersunk flat- or oval-head machine screws spaced uniformly not more than 9 inches (230 mm) o.c. and not more than 2 inches (51 mm) o.c. from each corner. ADJUSTING AND CLEANING Final Adjustments: Check and readjust operating hardware items immediately before final inspection. All doors shall be tested and adjusted following any air balancing. Leave work in complete and proper and ADA-compliant operating condition Remove and replace defective work, including hollow-metal work that is warped, bowed, or otherwise unacceptable. Remove grout and other bonding material from hollow-metal work immediately after installation. Retain "Prime-Coat Touchup," "Metallic-Coated Surface Touchup," or "Factory-Finish Touchup" Paragraph below for field touchup of painted surfaces; or delete all and retain "Touchup Painting" Paragraph below if it is included in painting Sections. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer. Metallic-Coated Surface Touchup: Clean abraded areas and repair with galvanizing repair paint according to manufacturer's written instructions. Factory-Finish Touchup: Clean abraded areas and repair with same material used for factory finish according to manufacturer's written instructions. Touchup Painting: Cleaning and touchup painting of abraded areas of paint are specified in painting Sections. 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