ࡱ> uwtg |bjbj Er\r\s        8R n L )f  !!!)))))))$*-)) !!!!!))  >)$$$!  5($!)$$&' (}"&!(T)0) '.{#.'. ' !!$!!!!!))))K$:!!!)!!!!.!!!!!!!!!> : Copyright 2010 by The American Institute of Architects (AIA) Exclusively published and distributed by Architectural Computer Services, Inc. (ARCOM) for the AIA SECTION 078100 - APPLIED FIREPROOFING Revise this Section by deleting and inserting text to meet Project-specific requirements. This Section uses the term "Architect." Change this term to match that used to identify the design professional as defined in the General and Supplementary Conditions. Verify that Section titles referenced in this Section are correct for this Project's Specifications; Section titles may have changed. GENERAL RELATED DOCUMENTS Retain or delete this article in all Sections of Project Manual. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY Section includes sprayed fire-resistive materials (SFRM). Retain subparagraphs below to cross-reference requirements Contractor might expect to find in this Section but are specified in other Sections. PREINSTALLATION MEETINGS Retain "Preinstallation Conference" Paragraph below if Work of this Section is extensive or complex enough to justify a conference. Preinstallation Conference: Conduct conference at [Project site] . If needed, insert list of conference participants not mentioned in Section013100 "Project Management and Coordination." Retain subparagraph below if required. If retaining, revise to include additional and product-specific requirements to suit Project. Review products, design ratings, restrained and unrestrained conditions, densities, thicknesses, bond strengths, and other performance requirements. ACTION SUBMITTALS Product Data: For each type of product. LEED Submittals (Projects authorized for LEED certification only): "Product Data for CreditEQ4.2" Subparagraph below applies to LEED-NC, LEED-CI, and LEED-CS. Coordinate with requirements for paints and coatings. Product Data for CreditEQ4.2: For paints and coatings, documentation including printed statement of VOC content. "Laboratory Test Reports for CreditEQ4" Subparagraph below applies to LEED for Schools. Laboratory Test Reports for CreditEQ4: For paints and coatings used inside the weatherproofing system, documentation indicating that products comply with the testing and product requirements of the California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." Retain "Shop Drawings" Paragraph below if extent or complexity of fireproofing is sufficient to justify submitting Shop Drawings. Consider deleting paragraph if only one fire-resistance design is required for Project. Shop Drawings: Framing plans, schedules, or both, indicating the following: Extent of fireproofing for each construction and fire-resistance rating. Applicable fire-resistance design designations of a qualified testing and inspecting agency acceptable to authorities having jurisdiction. Minimum fireproofing thicknesses needed to achieve required fire-resistance rating of each structural component and assembly. Treatment of fireproofing after application. Samples: For each exposed product and for each color and texture specified, [in manufacturer's standard dimensions] [4 inches (102 mm) square] in size. INFORMATIONAL SUBMITTALS Coordinate "Qualification Data" Paragraph below with qualification requirements in Section014000 "Quality Requirements" and as may be supplemented in "Quality Assurance" Article. Qualification Data: For [Installer] [and] [testing agency]. Retain "Product Certificates" Paragraph below to require submittal of product certificates from manufacturers. Product Certificates: For each type of fireproofing. Evaluation Reports: For fireproofing, from ICC-ES. Retain "Preconstruction Test Reports" Paragraph below if specifying preconstruction testing in "Preconstruction Testing" Article as Contractor's responsibility. Preconstruction Test Reports: For fireproofing. Retain "Field quality-control reports" Paragraph below if Contractor is responsible for field quality-control testing and inspecting. Field quality-control reports. QUALITY ASSURANCE Revise "Installer Qualifications" Paragraph below to suit Project. Verify that SFRM manufacturers qualify installers who are available to perform work in Project area. Consider inserting requirement for UL-qualified SFRM contractors if available in Project area. See discussion of UL-qualified SFRM contractor program in the Evaluations. Installer Qualifications: A firm or individual certified, licensed, or otherwise qualified by fireproofing manufacturer as experienced and with sufficient trained staff to install manufacturer's products according to specified requirements. Mockups: Build mockups [to verify selections made under Sample submittals and to demonstrate aesthetic effects] [to set quality standards for materials and execution] [and] [for preconstruction testing]. Indicate portion of Work represented by mockup on Drawings or draw mockup as separate element. Build mockup of [each type of fireproofing and different substrate] [and] [each required finish] as shown on Drawings. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Architect specifically approves such deviations in writing. Retain subparagraph below if the intention is to make an exception to the default requirement in Section014000 "Quality Requirements" for demolishing and removing mockups. Subject to compliance with requirements, approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion. PRECONSTRUCTION TESTING Retain this article for preconstruction testing of SFRM on field mockups; revise to suit Project. Project-specific preconstruction testing of assemblies can be expensive but may be the best means of proving that performance requirements are met. Preconstruction Testing Service: [Owner will engage] [Engage] a qualified testing agency to perform preconstruction testing on[field mockups of] fireproofing. Retain subparagraph below if size and configuration of assemblies are not indicated on Drawings. Provide test specimens and assemblies representative of proposed materials and construction. Preconstruction Adhesion and Compatibility Testing: Test for compliance with requirements for specified performance and test methods. Bond Strength: Test for cohesive and adhesive strength according to ASTME736. Provide bond strength indicated in referenced fire-resistance design, but not less than minimum specified in Part2. Density: Test for density according to ASTME605. Provide density indicated in referenced fire-resistance design, but not less than minimum specified in Part2. Verify that manufacturer, through its own laboratory testing or field experience, attests that primers or coatings are compatible with fireproofing. Schedule sufficient time for testing and analyzing results to prevent delaying the Work. For materials failing tests, obtain applied-fireproofing manufacturer's written instructions for corrective measures including the use of specially formulated bonding agents or primers. FIELD CONDITIONS Revise "Environmental Limitations" Paragraph below if different temperature limits apply to required products. Many products allow temperatures to 40 degF (4 degC). Environmental Limitations: Do not apply fireproofing when ambient or substrate temperature is [44 degF (7 degC)] or lower unless temporary protection and heat are provided to maintain temperature at or above this level for 24 hours before, during, and for 24 hours after product application. Ventilation: Ventilate building spaces during and after application of fireproofing, providing complete air exchanges according to manufacturer's written instructions. Use natural means or, if they are inadequate, forced-air circulation until fireproofing dries thoroughly. PRODUCTS See Editing Instruction No.1 in the Evaluations for cautions about named manufacturers and products. For an explanation of options and Contractor's product selection procedures, see Section016000 "Product Requirements." MATERIALS, GENERAL Assemblies: Provide fireproofing, including auxiliary materials, according to requirements of each fire-resistance design and manufacturer's written instructions. Retain "Source Limitations" Paragraph if fire-resistance designs are based on products by single manufacturer. Retain option if one manufacturer cannot satisfy all design conditions. Source Limitations: Obtain fireproofingfor each fire-resistance design from single source. UL263 is cited as equivalent to ASTME119 in the International Building Code 2007 Supplement (hereafter, the IBC 2007 Supplement), but not in earlier versions. Insert UL1709 or ASTME1529 test method in "Fire-Resistance Design" Paragraph below if required; see Evaluations. UL's "Fire Resistance Directory" does not list products tested to ASTME119 or ASTME1529. Insert additional testing only if required. Fire-Resistance Design: Indicated on Drawings, tested according to ASTME119 or UL263 by a qualified testing agency. Identify products with appropriate markings of applicable testing agency. Steel members are to be considered unrestrained unless specifically noted otherwise. Retain option in "VOC Content" Paragraph below if required for LEED-NC, LEED-CI, or LEED-CSCreditEQ4.2 or if required by authorities having jurisdiction; coordinate with products and revise to suit Project. VOC Content: Products shall comply with VOC content limits of authorities having jurisdiction[.] Retain applicable VOC content limits in subparagraphs below; revise if required. SFRM fireproofing, independent of primers, sealers, and topcoats, has virtually zero VOC content. Retain "Low-Emitting Materials" Paragraph below if required for LEED for Schools CreditEQ4. Low-Emitting Materials: Fireproofing used within the weatherproofing system shall comply with the testing and product requirements of the California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." Asbestos: Provide products containing no detectable asbestos. SPRAYED FIRE-RESISTIVE MATERIALS SFRM and finishes vary with manufacturer and product and are based on approved fire-resistance designs that comply with the fire-resistance ratings of building elements as required by code. Copy "SFRM" Paragraph below and re-edit for each product or fire-resistance design. Insert drawing designation; consider using the approved fire-resistance design as drawing designation. Use these designations on Drawings to identify each product or fire-resistance design. First option in "SFRM" Paragraph, known in the industry as "wet" consistency or "cementitious" type, is most common; last option, known as "dry" or "fiber" type, applies only to Isolatek International's "Cafco Blaze-Shield" products. SFRM : Manufacturer's standard, factory-mixed, lightweight, dry formulation, complying with indicated fire-resistance design, and [mixed with water at Project site to form a slurry or mortar before conveyance and application] [or] [conveyed in a dry state and mixed with atomized water at place of application]. Retain "Products" Subparagraph and list of manufacturers and products below to require specific products or a comparable product from other manufacturers. Products: Subject to compliance with requirements, [provide the following] [provide one of the following] [available products that may be incorporated into the Work include, but are not limited to, the following]: Coordinate subparagraphs below with approved fire-resistance design, material composition, and other requirements retained. Grace, W. R. & Co. - Conn.; Grace Construction Products; MonokoteZ106 . "FendoliteTG" option in first subparagraph below is designed for application by trowel in areas where spraying is impractical or not permitted. Substitutions: See Section 01 25 00 - Substitution Procedures. Retain "Application" Subparagraph below if applicable. UL's "Fire Resistance Directory" indicates that applications are intended for interior use unless specified in the fire-resistance-design text as being suitable for exterior use. For exterior use, UL's classification information includes a statement such as "investigated for exterior use." Exterior use and interior (climate-controlled) use are distinct from exposed-to-view and concealed (protected) locations; see Evaluations. Application: Designated for exterior use by a qualified testing agency acceptable to authorities having jurisdiction. First option in "Bond Strength" Subparagraph below corresponds to the IBC 2007 Supplement requirement for a building height up to 75 feet (22.8m) above the lowest level of fire department vehicle access; second option corresponds to a building height of more than 75 up to 420 feet (22.8 up to 128m); and third option corresponds to a building height of more than 420 feet (128m). First option also corresponds to the 2006 IBC requirement for all SFRM. See Evaluations. Bond Strength: Minimum 1000-lbf/sq. ft. (47.88-kPa) cohesive and adhesive strength based on field testing according to ASTME736. Retain one option in "Density" Subparagraph below to suit Project or delete all options. First option corresponds to minimum density required by the 2006 IBC; the second and third options correspond to "medium" and "high" densities as designated by some manufacturers. The IBC 2007 Supplement requires not less than the density specified in the approved fire-resistance design. Verify required density with authorities having jurisdiction. Density: Not less than 22 lb/cu. ft. (350 kg/cu.m) and as specified in the approved fire-resistance design, according to ASTME605. Increase minimum thickness in "Thickness" Subparagraph below if required. Thickness: As required for fire-resistance design indicated, measured according to requirements of fire-resistance design or ASTME605, whichever is thicker, but not less than 0.375 inch (9 mm). "Combustion Characteristics" Subparagraph below is a pass-fail test for measuring combustibility that is referenced in codes to determine if elementary products are noncombustible. Combustion Characteristics: ASTME136. Surface-Burning Characteristics: Comply with ASTME84; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency. Flame-Spread Index: 0 or less. Smoke-Developed Index: 0 or less. Retain "Compressive Strength" Subparagraph below if required; values are examples only. Compressive Strength: Minimum 70 lbf/sq. in. according to ASTME761. Corrosion Resistance: No evidence of corrosion according to ASTME937. Deflection: No cracking, spalling, or delamination according to ASTME759. Retain "Effect of Impact on Bonding" Subparagraph below if required. Cited test method is for effect of impact loading on bonding of fireproofing applied to underside of metal deck. Effect of Impact on Bonding: No cracking, spalling, or delamination according to ASTME760. Air Erosion: Maximum weight loss of 0.025g/sq. ft. (0.270g/sq.m) in 24 hours according to ASTME859. Retain "Fungal Resistance" Subparagraph below if required for high-humidity conditions or special environments such as hospitals where indoor air quality is an issue. Verify, with manufacturer, test method and availability of antifungal additive for required products. Fungal Resistance: Treat products with manufacturer's standard antimicrobial formulation to result in no growth on specimens per ASTMG21 . Retain "Sound Absorption" Subparagraph below if required. Verify with manufacturer that NRC or SAA value retained is possible and practical for product and thickness indicated. Manufacturers generally report NRC values only. See Evaluations. AUXILIARY MATERIALS General: Provide auxiliary materials that are compatible with fireproofing and substrates and are approved by UL or another testing and inspecting agency acceptable to authorities having jurisdiction for use in fire-resistance designs indicated. Retain "Substrate Primers" Paragraph below if primers are required. If primers are specified for shop or field application in another Section, verify that they comply with requirements below. Substrate Primers: Primers approved by fireproofing manufacturer and complying with one or both of the following requirements: Primer and substrate are identical to those tested in required fire-resistance design by UL or another testing and inspecting agency acceptable to authorities having jurisdiction. Primer's bond strength in required fire-resistance design complies with specified bond strength for fireproofing and with requirements in UL's "Fire Resistance Directory" or in the listings of another qualified testing agency acceptable to authorities having jurisdiction, based on a series of bond tests according to ASTME736. Retain "Bonding Agent" Paragraph below if required; consult UL's "Fire Resistance Directory" or the listings of another qualified testing agency and manufacturer for recommendations. UL permits bonding agents applied to primed or painted surfaces to obtain the minimum required bond strength. Bonding Agent: Product approved by fireproofing manufacturer and complying with requirements in UL's "Fire Resistance Directory" or in the listings of another qualified testing agency acceptable to authorities having jurisdiction. Retain "Metal Lath" Paragraph below for applications requiring reinforcement. Generally, exterior applications of portland cement with mineral aggregate require reinforcement; consult manufacturers for recommendations and revise to suit Project. Metal Lath: Expanded metal lath fabricated from material of weight, configuration, and finish required, according to fire-resistance designs indicated and fireproofing manufacturer's written recommendations. Include clips, lathing accessories, corner beads, and other anchorage devices required to attach lath to substrates and to receive fireproofing. Retain "Reinforcing Fabric" and "Reinforcing Mesh" paragraphs below if required. They may be required for certain SFRM applications, especially to protect steel joists. Consult manufacturers for recommendations and revise to suit Project; delete both paragraphs if not required. Reinforcing Fabric: Glass- or carbon-fiber fabric of type, weight, and form required to comply with fire-resistance designs indicated; approved and provided by fireproofing manufacturer. Reinforcing Mesh: Metallic mesh reinforcement of type, weight, and form required to comply with fire-resistance design indicated; approved and provided by fireproofing manufacturer. Include pins and attachment. Retain "Sealer" Paragraph below if required; consult manufacturers named in other Part2 articles for recommendations for single-source responsibility for tested fire-resistance designs; revise to suit Project. "Sealer" Paragraph describes type of sealer for application over specific Isolatek products; verify with manufacturer. Sealer: Transparent-drying, water-dispersible, tinted protective coating recommended in writing by fireproofing manufacturer for each fire-resistance design. Second option in "Product" Subparagraph below is green-tinted and listed by manufacturer as a lockdown encapsulant as well as a surface sealer for SFRM to identify areas of abatement of asbestos or other hazardous material. Product: As recommended by fireproofing manufacturer. "Topcoat" Paragraph below is a generic description; retain if required and revise to suit Project. Topcoat: Suitable for application over applied fireproofing; of type recommended in writing by fireproofing manufacturer for each fire-resistance design. As recommended by fireproofing manufacturer. "Cement-Based Topcoat" and "Water-Based Permeable Topcoat" paragraphs below are examples of proprietary products for use only with same manufacturer's SFRM; retain if required or revise for other products to suit Project. Consult manufacturers named in other Part2 articles for recommendations for single-source responsibility for tested fire-resistance designs. If decorative paints or coatings over fireproofing are specified in Section099113 "Exterior Painting" and Section099123 "Interior Painting," verify compatibility with products in this Section and verify acceptability to authorities having jurisdiction. EXECUTION EXAMINATION Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for substrates and other conditions affecting performance of the Work and according to each fire-resistance design. Verify compliance with the following: Substrates are free of dirt, oil, grease, release agents, rolling compounds, mill scale, loose scale, incompatible primers, paints, and encapsulants, or other foreign substances capable of impairing bond of fireproofing with substrates under conditions of normal use or fire exposure. Objects penetrating fireproofing, including clips, hangers, support sleeves, and similar items, are securely attached to substrates. Substrates receiving fireproofing are not obstructed by ducts, piping, equipment, or other suspended construction that will interfere with fireproofing application. First two paragraphs below contain recommendations from ASTME1513, "Practice for Application of Sprayed Fire-Resistive Materials (SFRMs)." Delete if not applicable. Verify that concrete work on steel deck has been completed before beginning fireproofing work. Verify that roof construction, installation of roof-top HVAC equipment, and other related work is complete before beginning fireproofing work. Conduct tests according to fireproofing manufacturer's written recommendations to verify that substrates are free of substances capable of interfering with bond. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work. Proceed with installation only after unsatisfactory conditions have been corrected. PREPARATION Cover other work subject to damage from fallout or overspray of fireproofing materials during application. Clean substrates of substances that could impair bond of fireproofing. Retain first paragraph below if primers are recommended by fireproofing manufacturer or included in fire-resistance design. Prime substrates where included in fire-resistance design and where recommended in writing by fireproofing manufacturer unless compatible shop primer has been applied and is in satisfactory condition to receive fireproofing. Retain paragraph below unless fireproofing is not visible nor important to Project's appearance. For applications visible on completion of Project, repair substrates to remove surface imperfections that could affect uniformity of texture and thickness in finished surface of fireproofing. Remove minor projections and fill voids that would telegraph through fire-resistive products after application. APPLICATION Construct fireproofing assemblies that are identical to fire-resistance design indicated and products as specified, tested, and substantiated by test reports; for thickness, primers, sealers, topcoats, finishing, and other materials and procedures affecting fireproofing work. Comply with fireproofing manufacturer's written instructions for mixing materials, application procedures, and types of equipment used to mix, convey, and apply fireproofing; as applicable to particular conditions of installation and as required to achieve fire-resistance ratings indicated. Coordinate application of fireproofing with other construction to minimize need to cut or remove fireproofing. Do not begin applying fireproofing until clips, hangers, supports, sleeves, and other items penetrating fireproofing are in place. Defer installing ducts, piping, and other items that would interfere with applying fireproofing until application of fireproofing is completed. Metal Decks: Do not apply fireproofing to underside of metal deck substrates until concrete topping, if any, has been completed. Do not apply fireproofing to underside of metal roof deck until roofing has been completed; prohibit roof traffic during application and drying of fireproofing. Install auxiliary materials as required, as detailed, and according to fire-resistance design and fireproofing manufacturer's written recommendations for conditions of exposure and intended use. For auxiliary materials, use attachment and anchorage devices of type recommended in writing by fireproofing manufacturer. Spray apply fireproofing to maximum extent possible. Following the spraying operation in each area, complete the coverage by trowel application or other placement method recommended in writing by fireproofing manufacturer. Extend fireproofing in full thickness over entire area of each substrate to be protected. Install body of fireproofing in a single course unless otherwise recommended in writing by fireproofing manufacturer. Retain first paragraph below if applicable for abatement of asbestos or other hazardous material. For applications over encapsulant materials, including lockdown (post-removal) encapsulants, apply fireproofing that differs in color from that of encapsulant over which it is applied. Where sealers are used, apply products that are tinted to differentiate them from fireproofing over which they are applied. Provide a uniform finish complying with description indicated for each type of fireproofing material and matching finish approved for required mockups. Cure fireproofing according to fireproofing manufacturer's written recommendations. Do not install enclosing or concealing construction until after fireproofing has been applied, inspected, and tested and corrections have been made to deficient applications. Retain or revise "Finishes" Paragraph below to suit Project; coordinate with finishes retained in "Sprayed Fire-Resistive Materials" Article. Finishes: Where indicated, apply fireproofing to produce the following finishes: Manufacturer's Standard Finishes: Finish according to manufacturer's written instructions for each finish selected. Spray-Textured Finish: Finish left as spray applied with no further treatment. Rolled, Spray-Textured Finish: Even finish produced by rolling spray-applied finish with a damp paint roller to remove drippings and excessive roughness. Skip-Troweled Finish: Even leveled surface produced by troweling spray-applied finish to smooth out the texture and neaten edges. "Skip-Troweled Finish with Corner Beads" Subparagraph below requires installation of screeds or corner beads. Skip-Troweled Finish with Corner Beads: Even, leveled surface produced by troweling spray-applied finish to smooth out the texture, eliminate surface markings, and square off edges. FIELD QUALITY CONTROL Retain first option in "Special Inspections" Paragraph below if Owner engages special inspector. Consider retaining second option if authorities having jurisdiction allow Contractor to engage special inspector. If retaining second option, retain "Field quality-control reports" Paragraph in "Informational Submittals" Article. See "Special Inspections" Article in the Evaluations. Special Inspections: [Owner will engage] [Engage] a qualified special inspector to perform the following special inspections: Subparagraph below applies to the 2006 IBC and the IBC 2007 Supplement. Verify requirements with authorities having jurisdiction. Test and inspect as required by the IBC, 1704.10. Perform the tests and inspections of completed Work in successive stages. Do not proceed with application of fireproofing for the next area until test results for previously completed applications of fireproofing show compliance with requirements. Tested values must equal or exceed values as specified and as indicated and required for approved fire-resistance design. See Section014000 "Quality Requirements" for retesting and reinspecting requirements and Section017300 "Execution" for requirements for correcting the Work. Fireproofing will be considered defective if it does not pass tests and inspections. Remove and replace fireproofing that does not pass tests and inspections, and retest. Apply additional fireproofing, per manufacturer's written instructions, where test results indicate insufficient thickness, and retest. Prepare test and inspection reports. CLEANING, PROTECTING, AND REPAIRING Cleaning: Immediately after completing spraying operations in each containable area of Project, remove material overspray and fallout from surfaces of other construction and clean exposed surfaces to remove evidence of soiling. Protect fireproofing, according to advice of manufacturer and Installer, from damage resulting from construction operations or other causes, so fireproofing will be without damage or deterioration at time of Substantial Completion. As installation of other construction proceeds, inspect fireproofing and repair damaged areas and fireproofing removed due to work of other trades. Repair fireproofing damaged by other work before concealing it with other construction. Repair fireproofing by reapplying it using same method as original installation or using manufacturer's recommended trowel-applied product. 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